http://www.sbprojects.com/knowledge/ir/nec.htm
Someone said Samsung uses NEC code 38 kHz with a dutycycle around 0.25 to 0.33
HOW IS YOUR TIMING?
Increasing IR current that much would have made a difference if that was the true problem.
Do you have a scope so you can meassure the output of the TV remote control LED? (and if you have a nice digital one you might even post the pic)
/me
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