geselaw,
Got your PM. Been gone for a couple days.
While I'm not real "keen" on the idea of tying AC neutral to VDD, I understand why you did it (for the ACS108's). And if all electricians were guaranteed to wire everything correctly, it may not be a problem. But one day your going to plug this thing into an outlet that's been wired backwards, and somebody's going to get a RUDE awakening when they touch it. Personally, I would use an optically isolated solid state relay, but then, that's just me.
I see you've increased the resistance to the LED's in the interrupters good, but you didn't increase the ones going to the normal LED's. They'll not last very long with only 15 ohms.
The collector side of the photo-transistors, after going through the sensitivity adjustment pots, connect to Vss. They need to go to VDD instead.
The MCLR pin is connected to the 5V out from the 7805. The PIC will RESET when you are trying to run on battery power. It needs to be after the ICL7673. Also, what is R1?
Hey Bruce, do you see anything else?
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