When I worked in Nigeria a few years ago, we employed somebody to start the generator and switch over from utility supply to generator supply. Worked fine, no getting up at 2am like some!
-trouble started when we bought a new generator. We instructed our gen-starter how to check the oil and and where to dip his finger to check the water (couldn't see the level due to the soundproof case).
When we came home later that day, he was busy pouring water into the generator from a watering can. after his second refill I became curious as to why the generator was needing so much water, and there on the top of the case, was the oil filler cap as another 2 gallons disappeared down to the depths of our brand new generator. When I pulled the dipstick out, a spout of water flowed.
After that episode I sacked the gen-starter and I built a PIC based auto starter, which would check the incoming 3 phase for over volts (occaisionaly), under volts (often), one or all phases missing (very common) and then switch over as required. It had a variable brown out facility to prevent reccuring start / stop and control of other variables like cranking time out and cool down runs. It even switched the contactor from utility to local automatically. It used 3x opto couplers to monitor the 3 phases and 3 relays for run, glow & crank.
Worked a treat!
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