What you are proposing is a dual conversion design!
Hi Dayama,
What you are proposing is a dual conversion design. When you have a battery bank of greater voltage it makes sense other wise for a 12/24 volt system consider this.
1. The Primary current will in the order of 50 AMPs so it is necessary to use copper bands for the primary windings.
2. Frequency has to be kept high (ferrites) consider the switching losses of the primary MOSFETs
3. You have two different switching stage so a single PIC may complicate your programming issues.Of course you can use a ready made SMPS controller like the SG3525 but then this forum may not be the right place to discuss.
4. Microchip has a very good appnote on such type of design.
If you are using PBP then this forum will help you out in solving problems.
One of my laboratory power supplies runs on a PIC for a Buck regulator.
We get only a limited supply (not all models) of cosmo ferrites so it is beyond my scope of experiment. However I would definately like to meet you while I am in Mumbai.Send me a private email if you are interested.
Regards
Sougata
PIC for quasi sine wave UPS
Hi barkerben !
thanks. It was just curiosity as just few months ago Electronics For You (EFY)
India magazine has published simple inverter with just few ICs and Mosfets.
Of course there are some commercially available inverter cards (Digital Inverter)
with PICs costing no more than Rs.500/- with Quasi sinewave output and frills
of DSP. These are good for PCs and lighting but give lots of problem with fans & motors. They also give regulation of better than 1% in inverter mode and +/-10% in mains mode.
psdayama
Yeah! But improvements due
Hi there,
I did finish the project and managed low harmonic content and descent crest factor but need to improve on the distortion issues on mixed inductive loads.Please note that it is a commercial project and I just cannot share it on this forum. However I would certainly like to answer specific queries.
Off the track I would like to express my gratitude to PSDayama whome I met personally on my trip for the Microchip Master's Conference. A warm welcome and great hospitality moved me. I thank this forum too.
Regards
Sougata
Transformer & Inductor design
Following link gives description various design slides available:
http://ece-www.colorado.edu/~pwrelec.../slidedir.html
Check them for transformer & Inductor.
psdayama
High Freq. Sinewave Inverter
Quote:
Originally Posted by psdayama
Dear Saugata,
please read my comments pointwise:
When one is making Inverter/UPS then the transformer and MOSFETS
have to handle this currents and I have seen atleast 3in parallel to do this.
I think It is OK for 500VA and for 1KVA one has to use 24V battery for same
purpose. Higher rated systems are using batteries 48V or even 110V!!!
Frequency has been optimised to 40-60KHz for considering this aspect.
I would like to use more than 100Khz if possible but then MOSFETs would be
beyond reach.
My design has 3 switching stages. a)First for conversion to 12V from 230V(SMPS), second a simple Inverter to convert 12Vdc to 300V dc dual supply and lastly the Sinewave converter with half bridge for direct output.
SMPS is based on SG3525 and dc to dc also same but they can have analog
control inputs with additional PWM from Microchip instead of DAC.The last converter is entirely based on Microchip and same chip can used for other indication or control functions. One has to consider the entire system development and how to make optimum use of available resources. It is just
not possible to use one PIC for all functions reqd.
Please do send link for that design.
Im not aware of PBP. I am doing programming in Assembly and use a
program to convert it in code.
Im very interested know about it.
Please visit cosmo ferrite website. They have dealers all over India and
Kolkata must be having some. If U want some hard to get size then I can
help. But for regular supplies the company will gleadly contact U.
I think I have missed Ur reply due to incorrect setting of intimation. Im
sending U private email for details.
Thanks,
psdayama
I have tried 3 to 4 designs of this type of technology. About 5 years ago i used SG3525 @ 50KHz for battery boost 12VDC to 320VDC and then chopped with squarewave 50 Hz using again SG3525. I have used full bridge for DC to AC conversion. The result is very satisfactorily over 5 Years of cont. use now I am trying to make it sinewave within a month or so it will be ready.
Thanks for making this thread alive again
Hi,
I originally posted this thread and I would like to know the details what you are actually trying to do.
High Freq. Sinewave Inverter
Hi,
I have already tried transformerless( only small ferrite core of EE65X13) design upto 1000W but output was squarewave. Now I will use SPWM signal to convert DC to AC. In this type it easily possible to make 3Phase output without much circuit.
My main aim is to make sinewave inverter without using bulky iron core. I will upload some details very soon.
Great to know forum is alive!
Quote:
Originally Posted by dknagare
Hi,
I have already tried transformerless( only small ferrite core of EE65X13) design upto 1000W but output was squarewave. Now I will use SPWM signal to convert DC to AC. In this type it easily possible to make 3Phase output without much circuit.
My main aim is to make sinewave inverter without using bulky iron core. I will upload some details very soon.
Thanks a lot for information. For long time nobody posted and Saugata is
busy with his own projects. I also came across one commercial model which
didn't have any bulky transformer but only small ferrite ones like in smps.
I think I sent my block diagram to Saugata. I have changed OS in my PC and
it is difficult to locate it but I will get and put it here.
My idea was to have inverter with output switched by fast relay for crossover. Also if we don't use relay and instead use directly take out output
from inverter and meanwhile have heavyduty charger, we get cheapest
online UPS. For this there can't be output transformer and so output has to be HalfBridge type with centre tapped power supply. To get this advantage
we have to put premium on the Mosfet/IGBT voltage.(Require withstand voltage atleast 800 to 1000V) but that is better than some 10Kg transformer
for 1000W type and also price about 1000-1200/-.
I am also having one inverter with high frequency chopping but its output is
50Hz and so transfomer is very bulky.
Now I pray that sooner or later Saugata will tell us about new design !!!
High Freq. Sinewave inverter
Hi,
Can anybody provide me schematic diagram of output stage of HalfBridge as could not found application for dual voltage tapping +/- since the gate voltage should not exceed to say 20 V w.r.t. source of lower side Mosfet/IGBT. This can be achieved by using Bridge driver IC, but I could not find any practical application for it, however a separate bridge driver like TLP250 can be used but practically I have not yet used. Is anybody enlight/share on this with their experience.
Driving Mosfets in High Voltage.
Hello!
I already informed U in pvt mail that U have to use either Pulse txrs or
opto isolators for driving. Bridge driver ICs don't work more than 100volts.
All U have to do is put the txrs/optos in output of Ur circuit or use simple
bridgedriving ICs and txrs. In case of Opto's U have to steal driving current
with high resistors and zeners and use 1more transistor/gate to make fail-safe. Means when signal the FET remains off. I think that in this respect
the pulse transformers are ideal solution and cost no more than Rs.12-15 each. U can also borrow some technic and keep the gate reverse biased
during off period.
Many circuits are available on Fairchild's website as they have most the
driving ICs and POWER mosfets.
Sorry guys not being able to keep up.
Hi Dayama,
I am sorry I couldn't be in touch as I am under terrible pressure handling some railway projects. I am a one-man army as you know.
Back to the topic:
1. Any improvement or innovative idea is welcome.
2. My sinewave inverter is running successfully (24VDC-240AC~50Hz) but cannot share the schematic and code as I am commercially bound.
3. Should there be any PIC related problem I will surely try to help within my knowledge boundaries.
4. I have already done a PIC16F676 based squarewave UPS design (inspired by a forum member) and currently testing it.
5. I am working with PIC16F73 to port my design of sinewave inverter into a small offline UPS.
6. Double conversion is okay but generally more complicated and may be expensive in terms of ROI. What I have found is that boosting the voltage from 24VDC to 384VDC (to create a 240V AC) is less efficient. May be due to my limited knowledge on designing sm transformer. A 48V DC based boost converter gives better result.
7. I would be working on a different technology from June onwards that promises to deliver sinewave output using a single stage and ferrite transformer. I don't know whether I would be successful there as it is my own project and have limited funding. If I can spent time and get some fruitful results I will post them here.
8. Regarding MOSFET drive what I have realised is that a soft turn-on reduces harmonics and a fast turn-off is necessary to cope for switching losses. Also ringing should be well controlled otherwise bursts for no apparent reason. And never use the Microchip drivers. They are real crap. I followed every guideline and got terrible results. IR, Toshiba great. In fact I asked in the Master's conference that why Microchip is using IR gate drivers on their dSPIC motor control board when they have there own product line.
IR2184 High/Low Side Driver
Quote:
Originally Posted by dknagare
Hi,
Can anybody provide me schematic diagram of output stage of HalfBridge as could not found application for dual voltage tapping +/- since the gate voltage should not exceed to say 20 V w.r.t. source of lower side Mosfet/IGBT. This can be achieved by using Bridge driver IC, but I could not find any practical application for it, however a separate bridge driver like TLP250 can be used but practically I have not yet used. Is anybody enlight/share on this with their experience.
IR2184 is a high side AND low side driver. It generates the extra 10-15V needed above the bridge supply voltage to turn on the top FET, and gets you dead time protection and logic-level inputs, too. It's good for up to 600V, unlike every other FET bridge driver I saw. Two are needed for full bridge operation. If you need programmable deadtime, use the 21844.
Half-bridge schematic is included in the datasheet.
http://www.irf.com/product-info/data...ata/ir2184.pdf
Good luck,
Bryan A. Thompson
[email protected]
Thanx for making thread alive
Dear Sougata,
Im very glad to see Ur post after long time. I wish U all the best for
seminar and subsequent planned development.
I too agree with Ur aims on this project. Please add few more:
a. The THD required is just around 10% and not 2-3% as claimed by
commercial units.
b. Voltage regulation of +/- 10% is also good which is same better than
what we get from regular utility cos.
c. It will be useless to get separate 2 HWPWM outputs as only one required.
All U have to do is get 4 steering outputs. 2 are used for alternate pulses
for PWM and 2 for half-cycles. If U use little hardware then (U have to use
it for deadtime) then 2pins can be freed and U need only 2 pins for halfcycles.
This way lot of real time saved and U can have more processing time for
interrupts.
Few posts ago somebody has posted the table for sinewave. I am surprised
that most people make table for 200 steps. I think that table should be of
1024 steps.One only has to generate 256 values for 0 to 90 degrees and mirror them for 90 to 180 degrees
to complete first half cycle and mirror entire thing for other half cycle.
This will give freq of 50*1024= 51200 Hz and carrier freq. half of that is
near to 25Khz for optimum use of Ferrite Txr instead of metal txr.
If internal ADC of 16f72 cant handle this then external one should be used
which can be as fast as 200Ksamples MCP3202 but this may increase cost by abt Rs.100/-
Dear PRAMOD, very glad to hear from U after long time.
I am still trying to find out if Hardware type card can be made within Rs.500/-
and hope to post same if successful.
regards,
psdayama