LI ION battery charger polarity protection - Using / Designing with Mosfets help


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  1. #1
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    Default LI ION battery charger polarity protection - Using / Designing with Mosfets help

    Hi guys ,
    i dont use mosfets as much more than nice power switch as yet ,
    but have need to use the body diode as a reverse polarity protection in a USB ( 5v supply ) LI Ion charger cct , and would like get some input into the mosfet selection design specs and assumptions i have , so far
    Option 1
    Name:  charger 1 cct.bmp
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Size:  352.8 KB


    Option 2

    Name:  CHARGER 2  CCT.BMP
Views: 2821
Size:  352.8 KB
    I have not made this cct yet ,but waiting on the charger modules

    The chargers are common around the place and use the TP4056 controller.

    ( a good review here ) http://lygte-info.dk/review/Review%2...4056%20UK.html

    Unfortunately this controller has no reverse polarity protection on the output side , ( it does on the input side) so if you put the battery in reverse polarity it fries the charger/ controller chip , so reverse polarity protection is required.

    option is to use low resistance on mosfets , using the body diode built into the mosfet ,such that the body diode is orientated in the direction of normal current flow , when looking from the battery to the changer and block the direction of the reverse polarity of incorrectly put in battery.

    Also i have need to series the batteries as well as charge them individually to ensure a faster charge rate, and use the existing charger modules , without much additional circuit and costs

    I thought of using a Pch as well to isolate for both reverse polarity protection of both outputs of the each module , but thought it not required ??? see cct option 2

    Also i did not see a reason to isolate the input to the chargers if the power switch was on , as the chargers have current limiting , also the drain for this cct when on is less than 1A

    Mosfet Selection

    The choice of mosfets were based on following
    Common requirements
    1. Low On resistance at a voltage min of 10v
    2. 1A or greater drain current ability
    3. Low gate on voltage of less than 2v , ( so battery will still charge)
    4. Body diode reverse voltage of min 10v
    5. smd size
    6. price , availability - no point buying chargers at $2 and paying $6 for mosfet polarity protection

    N channel - Q2, Q4
    http://www.nxp.com/documents/data_sheet/PMV30UN.pdf

    P channel - Q1,Q3

    http://www.farnell.com/datasheets/1698603.pdf

    any comments on my planned cct on my mosfet selection or the quick design
    Attached Images Attached Images  

  2. #2
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    Default Re: LI ION battery charger polarity protection - Using / Designing with Mosfets hel

    looking at the picture in your link for the charger it appears that the gnd and bat- TERMINALS are directly connected. this will short out battery 2
    you need a switching regulator with an isolated secondary to do what you are trying
    ps why not jut use a low forward volt drop diode for reverse battery protection eg PMEG2010ER

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    Default Re: LI ION battery charger polarity protection - Using / Designing with Mosfets hel

    any diode will have a voltage drop of at least .3v and this will over charge the the battery

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    Default Re: LI ION battery charger polarity protection - Using / Designing with Mosfets hel

    but it does appear that the bat gnd and input gnd are joined

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    Default Re: LI ION battery charger polarity protection - Using / Designing with Mosfets hel

    with a low vgs you may find the vds voltage drops across both mosfets may exceed the .3v from a low vf diode .(your vgs maximum is vcell how low will it be with a flat cell).either way the battery is likely to undercharge not overcharge .(the charger sees vcell plus 2x vds)or (vcell + vf)
    how does this "charger" sense when the battery is charged , if it looks for the knee in the cell charging voltage then any series resistance between the cell and the charger may distort this process with less than ideal results

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    Default Re: LI ION battery charger polarity protection - Using / Designing with Mosfets hel

    the on resistance is very low on these N channel Mosfets at 4.5v . should provide min volt drop when charging
    [URL="http://au.element14.com/jsp/search/productdetail.jsp?sku=1858601RL"]

    given the charge module gnd and bat - seem to be connected ( most likely this circuit)
    Name:  012255B41-0.jpg
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    Name:  charger 3 cct.bmp
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Size:  352.8 KB

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    Default Re: LI ION battery charger polarity protection - Using / Designing with Mosfets hel


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