So I did a full-frame test to see how cooling, warping and shrinkage would affect the end results. The frame shrank nearly 1mm at the widest part, and there's practically no warping (I left it cool on the 3D printer).
I didn't do any detail work, like front bezels and covering that unused section on the top (it's actually upside-down, that's really the bottom).
Overall, I'm happy with the results. The screen fits just right.
Now I have to see how I'm going to make the honeycomb innards, connector openings along the bottom edge, buttons on the lower front as well as supports for the main controller and button board.
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